ThaalChemy Innovations

Transforming Polyurethane Foam Waste into Raw Materials

The Problem

Thermoset polyurethane (PU) foam can’t be remolded

Problems of PU Foam Producers

Thermoset polyurethane (PU) foam can’t be remolded

Losing INR 170000/ ton of waste

10 to 20 % wastage in production

No chemical recyclers in India

Non recyclable and Non- biodegradable

Rebonding- High density, performance issue, and high material costs

Expensive disposal Logistics due to low density

Hazardous to land fill and incineration

High inventory cost

About Us

ThaalChemy Innovations, a climatetech organization headquartered in Tamil Nadu, is dedicated to the chemical recycling of polyurethane. With robust support from the Tamil Nadu government's industrial center, we are committed to establishing a circular economy and significantly mitigating the environmental impact of polyurethane waste.

Solution - Chemical Recycling
Recycling to Polyurethane Raw Materials

Recycling foams, such as polyurethane (PU) foams, into Polyurethane Raw Materials is a promising method of converting waste materials into valuable raw materials. This process is particularly relevant for industries dealing with flexible or rigid PU foams, as it helps mitigate environmental impact while creating circular production systems.

01

Collection and Sorting

  • Collect PU foam waste from post-consumer (furniture, mattresses, etc.) or post-industrial sources.
  • Sort by type (flexible or rigid PU) and remove contaminants like fabric, adhesives, and debris.

02

Pre-Treatment

  • Shred the foam into smaller particles to increase surface area and facilitate chemical processes.

What We Offer

Chemical Recycling of Foams into Polyurethane Raw Materials

Major Target Sectors

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Pipe Segments

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Insulation foam

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Packaging foam

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Mattress

"Amazing Designs and Quality Work!"

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John Doe
CEO, Acme Inc.

Meet Our Leadership

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Joanne Williams

Founder

Fred Buster

Director OPS

Lisa Hoffman​

Director HR

The Solution

Solving by converting waste PU foams into polyol with 80-90% recovery efficiency through our patented technology

PU Foam India Market Size

Would you like to start a project with us?

Recycled foam from trial using our advanced technology